When hard parts are replaced in a transmission or the fluid is changed, resetting the transmissions adaptations is necessary to restore shift quality. I want to construct a lepelletier automatic 6 speed gearbox. Introduction the 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. All technical information is specific to the transmission models that are referenced in this catalog. The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. Mechatronic removal the chassis harness screws off the case connector. This procedure is quite involved and should take a little over an hour to complete so please do not omit it. Transmission casing with shift control and parking lock 3. But in rheingold,it doesnt say anywhere about the maxmin acceptable limits like in this workbookdunno. Picture of the transmission, power flow diagram, making adjustments, transmission test, removing assemblies, disassembly, housing with selector mechanism and parking lock, planetary drives i and ii, input assembly with clutches a and b, oil supply with brake c.
Screenshots for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Formation by the private detective skills of supervision supervision occupies a body two problems commonly found with the 6hp19 transmission. Rearrange individual pages or entire files in the desired order. I have a bmw e60 520i year 2005 with m54 engine gearbox 6hp19 now i am having transmission failure on the dashboard. Manual the driver has to perform each gear 6hp21 longitudinal 2nd generation of 6hp19 2007 zf 6hp21 repair manual. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. Zf 6hp32 1070 010 xxx bmw, 6hp32x 1070 030 xxx audi q7. Unknown adapters can be identified by their height. Transmission disassembly according to component groups 2. A new mechatronic will not have the engraving as pictured in fig.
Zf 6hp19a automatic transmission spare parts catalog. Subject model all with the zf and gm automatic transmission. Showing the location of small parts, installing new solenoids and installing the computer. Jan 19, 2019 but, as with all mechanical components, things can and will go wrong with enough time, and the 6hp has been around long enough to have developed a grab bag of its own common faults. Preliminary information, illustration of transmission, power flow diagram, specifications, adjusting work, checking transmission, oil flow chart, removing bearing shells, bearings etc. C during the fluid level checking procedure, the resulting oil level will be too low.
Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox service manual factory step by step troubleshooting guide and maintenance manual. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatic transmission pdf. Within that, the 5, 6,7th digit of 128, indicates this is a new unit and needs to be programmed. Volkswagen and audi cars use a 6 speed transmission on many newer models. There are engine speed limits for each gear, as in the transmission can only be shifted down if the maximum engine speed will not be exceeded by doing so. Weight and oil capacity information are only approximate and may vary by actual transmission specification. Zf6hp19 transmission tech resources view all transmissions browse all sonnax zf6hp19 transmission parts here, or use the filters below to find just what you are looking for. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatic transmission pdf is dealers software which contains full detailed information. Related products for zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. This article is going to focus on one particular fault that is something of a nightmare, and that is the dreaded e clutch fault. In this video we rebuild a zf6hp transmission as fitted to late model fords and bmws. On max rpm and low rpm even when in manual shifting mode, the gearbox.
Codes are ratio monitoring clutch a, ratio monitoring clutch c and ratio monitoring clutch 43. Spring installs into the case, followed by the thermal valve. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. As of today we have 77,375,193 ebooks for you to download for free. This is a critical component to restoring the shift quality.
Transmission casing with shiftcontrol and parking lock 3. Zf 5hp19fla automatic transmission spare parts catalog how to use this catalog table of contents each transmission group of this catalog is listed in the table of contents. Zf 6hp19a automatic transmission spare parts catalog 6hp19a general transmission oil filling procedure continued oil service 6hp19a oil level oil drain plug m10x1 internal hexagon 5 mm tightening torque 12 nm 1. The z f 6hp26 automatic transmission was commonly used for the six series bmw from 2004 onwards and whilst this is a well constructed transmission unit, even the most well constructed transmission unit will experience problems as result of high mileage by the vehicle. Everything about your zf automatic transmission issues sayyarti. Pdf repair instruction contains the procedure for repair work on the complete and mainenance transmission zf series zf 6hp19. Main parts list in this example 1068 010 014 part fits 0501 216 244 oil pan for 6hp19. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30. The cookie settings on this website are adjusted to allow all cookies so that you have the very best experience. Everything about your zf 6hp26, 6hp19, 6hp28 transmission.
Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Zf 5hp19fla automatic transmission spare parts catalog. Zf transmissions full workbook archive bimmerfest bmw. It is preferred to check the transmission fluid level at 30c, this way the transmission will hold extra oil versus topping off at 50c. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. Do not start the engine if there is no oil in the transmission. What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. Audi, a6, c6, 3200 v6 fsi quattro, zf 6hp19a, petrol, 2003, bosch, gs19.
The first 4 digits of the main parts list are cast into the transmission housing, followed by the remaining 6 digits stamped into the housing. If you continue without changing your cookie settings, well assume that you are happy to receive all cookies on our website. I want to change the oil again but am not sure what to go with. Here is the same diagram for the 6hp19 for reference. Pdf online zf 6hp19, 6hp26, 6hp32 automatictransmission. Coloured sectioned diagram, key to coloured sectioned diagram, lepelletier planetary gear set, description of individual components, hydrodynamic torque converter, oil pump, shift elements, shift overlap control. Zf 6 hp 19, 6 hp26, 6 hp32 repair manual, which is the most comprehensive repair coverage for gearboxes, now offers a huge multiuser capability for computer networks.
Here are some additional bmw related automatic transmission documents. There is a transmission adaptations reset procedure in the rheingold and actually you can see all the learnt corrected values of all clutches. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Zf 6 hp 19, 6 hp26, 6 hp32 is a dataware system of diagnostics, repair and technical service. Mar 06, 2015 6hp26 pdf 6hp26 pdf 6hp26 pdf download. Zf 6 hp19, 6 hp26, 6 hp32 repair manual epcatalogs. Observe the following instructions to prevent damage to the transmission. For any technical inquiry, please contact your preferred zf passenger car transmission distributor for assistance. Bmw remanufactured automatic transmission zf 6hp19. The 6hp19 transmission was a development of the original 6hp26, but was downgraded for less demanding applications. Bmw z f 6hp26 transmission rebuild stephens engineering.
So the more i read about oil for the zf transmission in my bmw 335i 6hp19 the more i get confused. Will fit all applications where a plastic oil pan is used. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. These values can reflect the condition of your transmission. We alo fit a sonnax zip kit to improve shift quality. These transmissions appear to have a high amount of failures due to valve body failures. To find parts you can either search on a specific transmission type or choose to browse all our catalogues. Bmw 5series remanufactured automatic transmission zf 6hp19. Zf automatic transmission general discussion car talk. This spare parts catalog includes only transmission specification numbers for north american applications. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Split pdf file separate one page or a whole set for easy conversion into independent pdf files. Link to download from fast server shipment to pendrive memory to the registered po. These 6hp19 6hp28 models show a common issue with the valve body causing clutches.
Hey guys, heres part 2 of the diy sequence of refilling your trans with fluid which is resetting and relearning the adaptions. Zf 5hp19 and 5hp19 fla for maintenance and repair automatic transmission series zf, you should purchase a repair manual zf 5hp19 and 5hp19 fla, which contains detailed instructions, a description of all repair procedures, service manuals and instructions. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatic transmission pdf in stock and it is possible to order and buy it now. Zf 5hp19 automatic transmission spare parts catalog how to use this catalog table of contents each transmission group of this catalog is listed in the table of contents. Bmw 6hp19 6hp21 transmission fluid level procedures. I drained out the stock stuff awhile ago and put in mercon sp. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Buy bapmic 6hp26 24117571227 auto transmission oil filter pan repair kit for bmw. Pdf online zf 5hp19 fla transmission repair manual.756 46 993 1165 1472 1109 773 817 793 433 211 75 1250 743 1477 437 210 1202 927 835 1193 533 1445 659 120 613 422 1491 1255 225 101 106 1047 119 178 991 1359 1058